Real Time Monitoring Systems

Real Time Monitoring Systems

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real time monitoring systems

Lighthouse Monitoring Systems

Comprehensive Environmental Management Systems You Can Count On

Lighthouse Worldwide Solutions offers comprehensive Project Management services for our Monitoring Systems projects. Our Project Managers manage monitoring systems projects 100% of the time and we have been perfecting our project delivery for over 30 years. With a dedicated Project Manager, you can be sure your Monitoring Systems project will be delivered on time and within budget.

With unique user ID, password protection, a secure database, auto logout, and password aging, LMS Pharma and Express software was designed for 21 CFR Part 11 Compliance.

Lighthouse offers complete factory-direct support throughout the system’s entire life, including consulting, system design and manufacturing, installation, calibration, and after-service and training. Our engineers, technicians, and support personnel are committed to our customers’ complete satisfaction.

In the pharmaceutical and biotechnology industries, validation refers to establishing documented evidence that a process or system, when operated within established parameters, can perform effectively and reproducibly to produce a medical product meeting its predetermined specifications and quality attributes. Lighthouse offers validation management and documentation for the particle counters and online monitoring systems we provide to our customers. We follow established cGAMP guidelines for system validation.

The LMS Pharma Monitoring System is designed to analyze and display data for all phases of pharmaceutical operations. Its advanced design provides sophisticated automated alarming, notification, viewing, reporting, and auditing capabilities to any pharmaceutical facility.

Simplified installation, configuration, and validation are key features. Designed explicitly for high-reliability and secure facility monitoring, LMS Pharma contains comprehensive security with a redundant data collection system and an intuitive, easy-to-use interface.

Data at Your Fingertips

With LMS Pharma software you can easily access data when, where you want it. Whether you are at your desk or at any computer on your network, you can access all of the data you need.

View your data in multiple formats:

Real-Time Maps | Real-Time/Historical Graphs | Real-Time/Historical Data Tables | Grid Tables | Alarm Logs | Event Logs | Compliance Reports | Batch and Lot Reports


System Redundancy

Environmental monitoring of critical operations is required by various GMP regulations and must occur before and during these operations without exception. With (optional) data collection redundancy your data will be automatically recorded to two databases simultaneously. With mirrored databases, if the main computer fails, the secondary will automatically take over data collection, thus providing you with uninterrupted data collections and alarming.

Real-Time Monitoring out of the Box

The EMS (Express Monitoring) System is a quick, easy, low-cost solution to monitor your critical environments and at the same time achieve compliance with your industry guidelines.

Designed to be a preconfigured, easily installed system by the customer inside of their cleanroom or environment for a continuous Environmental Monitoring System. This simple and easy-to-use solution allows you to install and set up with ease. Installation manuals will be supplied to support the installation and setup process.

EMS Features

The EMS System monitors critical environmental and process parameters such as temperature, humidity, differential pressure, particle counts, carbon dioxide and many other environmental parameters.

Features include:

Real-time monitoring out of the box | 21 CFR Part 11 compliant software | Pre-configured system | Real-time & historical data analysis | Alarm notification: e-mail/alarm lights | Self-executable IQ/OQ documents | SOP’s included as part of the package | Installation manuals | All sensors come with a 2-year warranty

Capability to Monitor Other Environmental Parameters

With the Express Monitoring System, you will be able to monitor multiple environmental parameters. All of this data can be integrated into your Express Monitoring System. This will allow you to have all of your data centrally located, as well as to set up alarms based upon these environmental parameters.

The environmental parameters you will be able to monitor will include the following:

Particle Counts | Temp/RH | Differential Pressure | Air Velocity | Door Status | CO2 Levels | Viable Particles | O2 Levels

The LMS Express Software allows you to continuously monitor your Cleanroom 24/7. As an excursion occurs, you will be notified immediately to respond to problems as they occur. The software will allow you to integrate as many sensors as you would like.

Simple, Easy to Use, Intuitive

The LMS Express Software is designed to be simple and easy to use. The software has built-in maps, graphs, charts and data tables so that you can easily view the data you have collected.

Validate Your System

Lighthouse is able to offer IQ/OQ Validation Services for the LMS Express Software. Otherwise, we can provide you with self-executable IQ/OQ documents which would allow you to validate the documents on your own. Our Validation Documents are designed to meet the stringent requirements of today’s regulations and guidelines.

Turnkey Solutions

Lighthouse is able to provide Turnkey Solutions, from installation and commissioning through validation of a project. This will allow you to have the peace of mind that Lighthouse is able to control the quality of the project from start to finish. Also, this will allow you to have one point of contact for any service or support.

Capability to Monitor Other Environmental Parameters

With the LMS Express Software, you will be able to monitor multiple environmental parameters. All of this data can be integrated into your LMS Express Software. This will allow you to have all of your data centrally located and you can set up alarms based upon these parameters.

The environmental parameters you will be able to monitor will include the following:

Particle Counts | Temp/RH | Differential Pressure | Air Velocity | Door Status | CO2 Levels | Viable Particles | O2 Levels

The LMS Professional Monitoring System is designed to analyze and display data for all monitored manufacturing and service operations phases. Its advanced design provides sophisticated automated alarming, notification, viewing, reporting, and auditing capabilities to any operational facility.

Simplified installation, configuration, and validation are key features. Designed explicitly for high-reliability and secure facility monitoring, LMS Pro contains comprehensive security with a redundant data collection system and an intuitive, easy-to-use interface.

Data at Your Fingertips

With LMS Pro software you can easily access data when, where you want it. Whether you are at your desk or at any computer on your network, you can access all of the data you need.

View your data in multiple formats:

Real-Time Maps | Real-Time/Historical Graphs | Real-Time/Historical Data Tables | Grid Tables | Alarm Logs | Event Logs | Compliance Reports | Batch and Lot Reports

Data Redundancy

As environmental contamination can adversely affect product yield, monitoring environmental conditions is mission-critical.

A single excursion can cost hundreds of thousands of dollars in product loss.  With redundant data collection, your data will be automatically recorded to two databases simultaneously. With mirrored databases, if the main computer fails, the secondary will automatically take over data collection, thus providing you with uninterrupted data collections and alarming on out of specification conditions.

Ease of Use

LMS Pro was designed with an ICON-driven user interface which greatly simplifies the user experience. Color-coded status and unique shaped ICONS enhance the already intuitive user interface.

Mastering the Art of thorough Risk Assessment for Seamless Environmental Monitoring System Implementation

A risk assessment is a systematic process used to identify and evaluate potential risks and hazards associated with a specific activity, process, or system.

When implementing an Environmental Monitoring System (EMS) in a cleanroom, conducting a risk assessment is essential to identify and manage potential risks that could impact the cleanliness and integrity of the cleanroom environment. It is also an excellent tool for identifying sampling locations based on the process and helps identify the critical zones to monitor.

  • Hazard identification

    Identify potential hazards that could affect the cleanroom environment. This can include sources of contamination, such as personnel, equipment, materials, utilities, or processes.

  • Risk analysis

    Analyze each identified hazard's severity, likelihood, and potential consequences to prioritize risks based on their significance.

  • Risk evaluation

    Evaluate the severity and likelihood of identified risks to identify top threats to the cleanroom environment that demand immediate attention.

  • Develop control measures

    Develop and apply risk control measures to mitigate or eliminate identified risks, including procedural and engineering controls, personnel training, equipment maintenance, and process enhancements. The objective is to minimize the likelihood and severity of risks.

  • Documentation and communication

    Document the risk assessment process, including identified risks and implemented control measures. Effectively communicate this information to relevant stakeholders, including cleanroom personnel, management, and regulatory authorities.

  • Monitoring and review

    Review ongoing monitoring and evaluation of the implemented risk control measures. Conduct regular risk reassessments to identify new hazards or changes in the cleanroom environment that may necessitate adjustments to the EMS or risk mitigation strategies.

Thorough risk assessments empower organizations to proactively identify and address potential risks to product quality, ensuring the effective implementation of an EMS in the cleanroom. This practice helps maintain desired cleanliness levels, validate sampling location selection, minimize contamination risks, enhance product quality and safety, and meet regulatory requirements.
Get in touch with LWS today to leverage our Subject Matter Experts in developing a customized Risk Assessment for your applications. Our expertise will streamline the process, ensuring compliance with regulatory requirements and adherence to cGMP standards. Take proactive action and contact us now!

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